| DATSUN DIFFERENTIAL SERVICE GUIDE 1978 2nd (from OCR) | ||
| CONTENTS | PAGE | |
| INTRODUCTION | ||
| DATSUN DIFFERENTIAL IDENTIFICATION | 9 | |
| PURPOSE OF DIFFERENTIAL | 12 | |
| OPERATION OF DIFFERENTIAL | 13 | |
| DIFFERENTIAL OVERHAUL ADJUSTMENT | 14 | |
| SIDE BEARING SHIM THICKNESS CALCULATION | 22 | |
| FORMULA CHART | 29 | |
| CONVERSION CHART, INCHES TO MM MM | 30 | |
| CONVERSION CHART, MM TO INCHES | 31 | |
| DIAGNOSIS | ||
| DIFFERENTIAL ROAD TEST AND DIAGNOSIS | 35 | |
| ROAD TEST PROCEDURE | 35 | |
| INTERPRETING THE ROAD TEST | 36 | |
| DIAGNOSIS ON THE BENCH PRIOR TO DISASSEMBLY | 38 | |
| TOOTH PATTERN INTERPRETATION | 40 | |
| R160 I R180 OVERHAUL | ||
| OVERHAUL PROCEDURE, R160/R180 | 45 | |
| DISASSEMBLY | 45 | |
| PARTS INSPECTION | 49 | |
| REASSEMBLY | 50 | |
| PINION HEIGHT AND/OR PRELOAD ADJUSTMENT | 51 | |
| PINION HEIGHT ADJUSTMENT | 52 | |
| PINION ASSEMBLY | 56 | |
| SIDE BEARING SHIM DETERMINATION AND | ||
| RING GEAR ASSEMBLY | 58 | |
| SAMPLE CALCULATION FORMULA | 61 | |
| SAMPLE CALCULATOR | 62 | |
| FINAL VERIFICATION | 64 | |
| R200 OVERHAUL | ||
| OVERHAUL PROCEDURES | 69 | |
| DISASSEMBLY | 69 | |
| PARTS INSPECTION | 73 | |
| REASSEMBLY | 74 | |
| PINION HEIGHT AND/OR PRELOAD ADJUSTMENT | 75 | |
| PINION HEIGHT ADJUSTMENT | 76 | |
| PINION ASSEMBLY | 80 | |
| SIDE BEARING SHIM DETERMINATION AND | ||
| RING GEAR ASSEMBLY | 82 | |
| SAMPLE CALCULATION FORMULA | 85 | |
| SAMPLE CALCULATOR | 86 | |
| FINAL VERIFICATION | 89 | |
| H145, H150, H165 & H165B OVERHAUL | ||
| OVERHAUL PROCEDURES V | 95 | |
| DISASSEMBLY | 96 | |
| PARTS INSPECTION | 99 | |
| REASSEMBLY | 100 | |
| PINION HEIGHT AND/OR PRELOAD ADJUSTMENT | 101 | |
| SIDE BEARING SHIM DETERMINATION AND | ||
| RING GEAR REASSEMBLY | 106 | |
| SAMPLE CALCULATION FORMULA | 109 | |
| SAMPLE CALCULATOR | o | |
| FINAL VERIFICATION | 112 | |
| H190 I 190 SAE CAST IRON OVERHAUL | ||
| OVERHAUL PROCEDURES | 117 | |
| DISASSEMBLY | 118 | |
| PARTS INSPECTION | 121 | |
| REASSEMBLY | 122 | |
| PINION HEIGHT AND/OR PRELOAD ADJUSTMENT | 124 | |
| PINION HEIGHT ADJUSTMENT | 126 | |
| PINION ASSEMBLY | 130 | |
| SIDE BEARING SHIM DETERMINATION AND | ||
| RING GEAR ASSEMBLY | 131 | |
| SAMPLE CALCULATION FORMULA | 135 | |
| SAMPLE CALCULATOR | 136 | |
| FINAL VERIFICATION | 138 | |
| 190 SAE ALUMINUM OVERHAUL | ||
| DIFFERENTIAL APPLICATION | 143 | |
| OVERHAUL PROCEDURES | 144 | |
| DISASSEMBLY | 144 | |
| PARTS INSPECTION | 148 | |
| REASSEMBLY | 149 | |
| PINION HEIGHT AND/OR PRELOAD ADJUSTMENT | 150 | |
| PINION HEIGHT ADJUSTMENT | 153 | |
| PINION ASSEMBLY | 156 | |
| SIDE BEARING SHIM DETERMINATION AND | ||
| RING GEAR ASSEMBLY | 158 | |
| SAMPLE CALCULATION FORMULA | 161 | |
| SAMPLE CALCULATOR | 162 | |
| FINAL VERIFICATION | 164 | |
| SPECIAL TOOLS | ||
| DIFFERENTIAL SPECIAL TOOLS | 169 | |